Explore Different Immersion Heaters Used in the Oil and Gas Industry

 The oil and gas industry has transformed immensely over the recent years. In such a situation, innovation has led to the extraction of resources more efficiently. In the oil and gas industry, immersion heaters keep the product heated for further processing. The immersion heater is the industrial heavy-duty model of the immersion heaters used at home. They operate using the AC (alternating current) power to warm the fluids and keep them at a stable temperature. The heat is distributed evenly, which makes it precise equipment. Here are the various immersion heaters available that keep the fluid heated even in freezing conditions. 

Different Types of Immersion Heaters 

• Flanged Immersion Heaters:

The flanged immersion heaters are mostly used in the oil & gas industry due to their robust nature. They provide quick heating. It is a versatile tool that is useful for water-based, chemical as well and petroleum products. The blunge tubular elements in the flanged immersion heaters maintain the desired temperature for a long duration. The steel-coated flanged heaters are apt for heating deionized water, lubricant oils, and waxes, among others. 

• Circulation Immersion Heaters:

These heaters are designed to heat the fluid as it passes through the heating element. It leads to efficient and even heat transfer. It is ideal for providing precise temperature control while providing uniform heating to the fluids. The circulation heaters are a kind of immersion heaters that are covered with an anti-corrosion metallic vessel, which prevents heat loss. 

This immersion heater is apt for heating the hazardous liquids that require heating while maintaining the viscosity and flow rate of the liquid. 

• Over-the-side Immersion Heaters:

It is similar to the kind of heaters that you use at home for heating water.  As the name suggests, it is mounted on one side of the vessel, which makes it easy to install and remove. This kind of immersion heater is used in case there is no hole or space available for installing the heater. Having said that, it is a cost-effective heating solution and can be customized according to various needs. You can get these heaters in various shapes and sizes according to your requirements.

• Screw Plung Heater:

If you are looking for the easiest source of heating the fluid, then this is the best solution for you. It is used to sustain the target temperature with effectiveness and accuracy. The screw plung heaters can be defined as a miniature version of the flanged immersion heaters. It has fewer components, which makes it a less complex tool. The screw plung heater can effectively heat the liquids and gases in vessels. 

Invest In the Cost-Effective Immersion Heater from Shiva Products!

Understanding the different kinds of immersion heaters will give you a better understanding of the right heating solution that you need. You should consider some of the factors, like heat capacity, material compatibility, and installation requirements, among others, to enhance operational efficiency. 

At Shiva Products, they have a skilled set of engineers who ensure mass production to meet the rigorous industrial standards. They are committed to customer satisfaction and operational excellence. It is the post-delivery service and maintenance to the clients that sets them apart from other manufacturers. 

Essential Safety Measures for Using Portable Industrial Heaters

There is always a need for indoor workplaces to be kept at a reasonable temperature throughout working hours. The solution to keeping the workplace or warehouse warm is to install a portable industrial heater. While they have many advantages, portable industrial heating devices can be a fire hazard if not used properly. These are high-wattage devices capable of igniting surrounding flammable things such as curtains, beds, couches, paper, clothing, and flammable liquids. It is so critical that you take note of, and ensure that all safety measures are in place, when relying on Industrial Heater. To help you out in this, here we have mentioned the safety measures that you should follow!

Safe Use of Industrial Electric Heaters 

Electric heaters are popular because of their versatility which allows them to be utilised in a variety of industrial settings such as showrooms, warehouses, and manufacturing plants. These heaters are simple to use and maintain when connected to a main electric source, as long as the manufacturer's instructions are followed. 

Other safety precautions to follow when using an electric space heater include checking that the electrical cords and plugs are not frayed or broken. Always plug the heater into a wall outlet and make sure the power cable does not cross a path. Never use extension cords; these can overheat and cause a fire.

Safety Precautions You Should Follow When Using Industrial Heaters

People should follow numerous safety precautions to avoid hazardous mishaps when using industrial heating equipment. We recommend implementing the following: 

• Always sit three feet away from any heater.

• Keep heaters at least three feet from flammable materials.

• Do not block the heater vents.

• Do not use heaters to dry your garments.

• Heaters should be placed on a sturdy flat surface where they are unlikely to tumble over.

• Check that your heater has an auto shut-off feature that will turn it off if it tips over.

• Select a heater with a thermostat and overheating prevention.

• Do not leave it unattended.

• Avoid overloading electrical sockets.

• Plug it immediately into an outlet.

• Keep an eye out for any indicators of dysfunction.

• Remember to turn off electrical equipment while not in use.

Some Other Crucial Safety Tips 

• Operate the heater away from flammable things. Do not position heaters in areas where towels or other things could fall on the device and start a fire.

• Extension cords should only be used when necessary. If you must use an extension cord with an electric heater, ensure it has a power rating at least equal to that of the heater. Continue to stretch the cord out. Don't let the cord get buried under carpeting or rugs. Nothing should be positioned on top of the cord. 

• Never set heaters on cabinets, tables, or other furniture. Never use heaters to dry your clothes or shoes.

The Best Industrial Heater Manufacturers

It cannot be overstated how crucial it is to always follow the Industrial Heater

manufacturer's instructions while operating a heater. Are you looking for an industrial heating device or additional safety tips? Contact Shiva Products as they offer a variety of industrial heaters to keep it warm.

Embracing Warmth: The Convenience of Electric Heaters

Electric heaters have become essential companions in our quest for comfort during chilly seasons. These versatile devices harness electricity to generate heat, offering a straightforward and efficient solution to keep homes, offices, and workplaces cozy.

Understanding Electric Heaters

Electric heaters work by converting electrical energy into heat through various methods. The most common types include:

Fan Heaters: These heaters use an electric coil or ceramic element to generate heat, which is then blown into the room by a fan. They provide quick and effective heating, making them popular for small to medium-sized spaces.

Oil-Filled Radiators: Oil-filled electric heaters contain heated oil within sealed columns. The oil circulates through the heater, emitting heat into the surrounding air. They are known for their silent operation and ability to provide consistent warmth over longer periods.

Infrared Heaters: As mentioned earlier, infrared heaters emit infrared radiation that directly heats objects and people in their path. They are ideal for targeted heating and are often used in outdoor spaces, workshops, and specific zones within homes.

Benefits of Electric Heaters

Convenience: Electric heaters are easy to use and typically require only a power outlet to operate. They can be moved from room to room or placed strategically to provide localized warmth where needed.

Efficiency: Electric heaters convert nearly all the electricity they consume into heat, making them highly efficient. They are a cost-effective heating solution, especially when used to supplement central heating systems.

Quick Heat: Most electric heaters provide instant warmth as soon as they are turned on. This immediate heat makes them particularly useful in spaces that need to be warmed up quickly.

Safety Features: Many electric heaters come with built-in safety features such as overheat protection, tip-over switches, and cool-touch exteriors. These features help prevent accidents and ensure safe operation, especially in homes with children or pets.

Versatility: Electric heaters come in various sizes and types to suit different heating needs. Whether you need to heat a small bedroom, a large living room, or an outdoor patio, there's an electric heater designed for the task.

Applications of Electric Heaters

Home Use: Electric heaters are widely used in homes as supplemental heating sources. They are convenient for heating individual rooms, basements, garages, and other spaces where central heating may not be sufficient.

Office and Workplace: Many offices and workplaces use electric heaters to provide additional warmth in specific areas or zones. They are portable and can be easily moved to accommodate changing heating needs throughout the day.

Commercial Spaces: Electric heaters are also found in commercial settings such as retail stores, restaurants, and warehouses. They are used to maintain comfortable temperatures for customers, employees, and stored goods.

Outdoor Heating: Some electric heaters are designed for outdoor use, providing warmth on patios, in gazebos, or at outdoor events. They offer a convenient way to extend outdoor living or dining seasons comfortably.

Choosing the Right Electric Heater

When selecting an electric heater, consider factors such as the size of the space you need to heat, the heater's wattage and heating capacity, energy efficiency ratings, and safety features. It's essential to follow manufacturer guidelines for installation, usage, and maintenance to ensure safe and efficient operation.

Conclusion

Electric heaters have evolved into essential appliances that provide warmth and comfort with simplicity and efficiency. Whether you prefer the instant heat of a fan heater, the steady warmth of an oil-filled radiator, or the targeted heating of an infrared heater, there's an electric heater to suit your needs. Embrace the convenience of electric heating and enjoy cozy spaces throughout the colder months, knowing you've chosen a reliable and effective solution for warmth.

Exploring The Basics Of Ceramic Band Heater And Its Benefits

 

A Ceramic Band Heater is a circular-shaped heating device constructed of interlocking ceramic brick tiles and equipped with a spiral-wrapped nickel-chrome resistance coil. These heaters are intended to be clamped around a cylindrical object, such as a barrel. The most common applications for these industrial heaters are injection molding, blow molding, and extrusion. 

Mechanism of Ceramic Band Heater 

These band heaters deliver heat via both conduction and radiation. Because ceramic heaters are ring-shaped, they can be easily wrapped around any cylindrical element, such as a barrel, pipe, or tube. The heat is generated by the inner coils, which heat the tiles to a high temperature before radiating it to the barrel. The band heaters' form allows them to be easily wrapped around an object to heat it from the outside, though one option can be placed to warm it from the inside.

Furthermore, the ceramic band heater is intended to be attached to the container's or object's exterior diameter. Clamping choices include standard bent-up flanges, built-in straps, separate straps, quick release, wedge lock, mounts, and barrel nuts. There are also different sorts of terminations for connecting electrical connections to the heater.

Ceramic Band Heater Vs. Some Other Types Of Band Heaters

Different types of heaters are built by several top Ceramic Band Heater Manufacturers in India. These band heaters are determined by the different types of insulators for the heating element: mica, ceramic, and mineral-insulated.

Mica: Mica band warmers are corrosion, chemical, and water-resistant, with some bending elasticity. Mica has a strong dielectric strength but cannot sustain temperatures above 900° F (480° C). It is less expensive than other choices and can accommodate a variety of hole or cut-out layouts. Mica is the best material to use in low-temperature situations.

Ceramic: Ceramic band heaters can withstand temperatures ranging from 1200-1400° F (650-760° C). Though they are great insulators, their tendency to retain heat may make effective temperature management difficult. For mid-temperature applications, ceramic is the best choice.

Mineral insulated:  Magnesium Oxide is commonly found in mineral-insulated band heaters. The dense substance has a high watt density and coats the band heater for maximum thermal conductivity. Though it is typically used at temperatures around 1400° F, it can tolerate temperatures as high as 2000° F or 1094° C. For consistent high-heat applications, a mineral-insulated band is the ideal alternative.

The Electrical Terminaters

Ceramic band heater is available with a wide range of electrical terminations. Among the most popular choices are:

Abrasion-resistant:  The leads are protected from breakage by a stainless steel braid.

Lead wire spring strain relief: To ensure a stable connection, this style of termination provides strain relief between the lead and the connection point.

Screw terminals: These are the most common type of termination, with either one terminal centered across the gap or two terminals centered on each side of a two-piece band.

Straight lead wires:The lead wire terminates in a straight line at the band rather than at a right angle with the lead perpendicular to the band.

Benefits of Ceramic Band Heaters

Ceramic band heaters provide several advantages over other types of warmers, including:

●        Ceramic band heaters have a high-temperature resistance rating, allowing them to work at temperatures as high as 1,600°F (870°F C).

●        These heaters are extremely durable and can withstand harsh environments.

●        They are available in a variety of sizes and shapes, allowing them to be adapted to specific applications.

●        Ceramic heaters have a very high-efficiency rating, and they can reach temperatures up to 90°F.

●        This type of heater requires extremely little maintenance.

To Finish

You may contact Shiva Products if you need a ceramic band heater, Infrared Heater, or any other. We are well-known among India's Ceramic Band Heater Suppliers in India for our high-quality heaters.

Efficient Temperature Control with Cartridge Heaters

Cartridge heaters stand out as versatile tools that offer efficient temperature control among the array of heating solutions available. It is an electrical heating element typically housed in a cylindrical metal casing. A resistive wire is coiled around a ceramic or other insulating material inside this casing. When an electric current flows through the wire, it generates heat, which is transferred to the surrounding medium.

Applications in Industrial Processes:

Although Infrared Heater can be used in multiple industries, here are the major applications of the same:

1. Plastic Processing Industry: In plastic manufacturing, precise temperature control is critical for melting and molding materials.

2. Packaging Industry: Can find application in packaging machines, particularly for heat sealing and cutting. The ability to quickly reach and maintain the desired sealing temperature ensures packaging integrity and efficiency.

3. Aerospace and Defense: In aerospace applications, heaters are used for tasks like composite curing, adhesive bonding, and de-icing. Their reliability and ability to withstand harsh conditions suit these critical functions.

4. Pharmaceutical Manufacturing: The pharmaceutical industry relies on precise drug formulation and production temperature control. Play a crucial role in tablet presses, vial filling machines, and sterilization processes.

5. Food and Beverage Industry: Used in various food processing applications, including heating liquids, maintaining product viscosity, and sterilizing equipment. Their corrosion-resistant designs are essential for hygiene and safety.

Let's explore the advantages that make heaters offered by Cartridge Heater manufacturer in India the go-to choice for efficient temperature control in industrial settings:

1. Rapid Response: Have a quick response time, allowing them to reach the desired temperature rapidly. This is especially important in processes where temperature fluctuations affect product quality or efficiency.

2. Precise Temperature Control: Offer precise temperature control, often with minimal temperature variations. This accuracy ensures that industrial processes are carried out with consistency and repeatability.

3. Compact and Space-Efficient: Their compact design makes cartridge heaters easily integrated into various equipment and systems. This space efficiency is crucial in industries where real estate is premium.

4. High Watt Density: These can achieve high watt densities, generating significant heat within a small space. This feature is advantageous in applications where space is limited.

5. Durability and Longevity: Built to withstand demanding industrial environments. They resist corrosion, vibration, and mechanical stress, ensuring a long service life.

6. Energy Efficiency: Energy-efficient because they generate heat directly within the medium they are heating. This minimizes heat loss and optimizes energy consumption.

7. Versatile Mounting Options: Cartridge heaters can be custom-designed to fit various mounting configurations, ensuring compatibility with various industrial equipment.

Cartridge heaters are commonly used in the heating elements of injection molding machines. 

Heaters – Leading to Energy Efficiency
Here's how they contribute to efficiency:

1. Rapid Heating: Quickly reach and maintain the desired temperature, reducing downtime and accelerating production.

2. Uniform Heating: Precise temperature control ensures uniform mold heating, reducing the likelihood of defects in the finished product.

3. Energy Efficiency: The energy-efficient design of heaters minimizes energy consumption, contributing to cost savings over time.

4. Longevity: Durable and can withstand the harsh conditions of injection molding, ensuring a longer lifespan and reduced maintenance.

Manufacturers can achieve higher productivity, improved product quality, and reduced operational costs by implementing heaters in injection molding.

Conclusion

In the industrial landscape, where temperature control is critical to the success of various processes, heaters emerge as reliable and efficient tools. Their rapid response, precise temperature control, durability, and energy efficiency make them indispensable in industries ranging from plastics and packaging to aerospace and pharmaceuticals. Heaters remain at the forefront as industrial processes evolve, offering precision and efficiency in temperature control. 

 

If you are looking for the best cartridge heater supplier in India, then Shiva Products is the best option trusted by majority of companies. 

Functionalities Of Electric Heater

 

Electric Heater is heating devices designed to accept electrical energy as an input source of power and transform that energy into thermal energy for heating the air or items in a specific space. All heaters use convection, conduction, or radiation, the three main types of heat transfer.

Electric heating is achieved by using a known resistance in an electric circuit. Resistance at this location is not a good conductor of electricity since there are few free electrons present. When there is resistance in the movement of electrons, this resistance will produce heat. The energy released from heat is needed to power electronic gadgets.

Due to this resistant heating method's high electrical energy requirements, electric heating is the most effective and costly option. When compared to gas, water, and fossil fuels, the cost of electricity is quite expensive. Compared to the low cost and simple setup, there is little to recommend about this heater. When used for household purposes, it is often insulated with some plastic materials to preserve the residents from electric shocks and limit energy dissipation.

How do heater’s function?

To generate heat, conventional radiators circulate water heated by a boiler (electrical or gas). A heater transforms the watts from an electrical outlet into heat.

Electric Heater don't has to be connected to the boiler's water supply because they don't use hot water. You can set them wherever you like in the room, but a good spot would be near a window or in the middle of an interior wall. Heaters can be mounted anywhere there is access to the main electricity supply, so if you don't have a plug socket nearby, having an electrician instal one is recommended.

Electric Heater has many benefits

The following are some of the primary benefits of electric heating over oil, coal, or gas heating:

Pollution-Free Guaranteed

The heater supplied by Electric Heater supplier in india creates a pristine environment. Given that electric heating, devices don't generate any coal dust or smoke and don't cause blackened hands to their operators. Because there are no smoke or flue gases to lose heat through, there is no atmosphere pollution. In electric heating, no unpleasant noise is produced, and radiating losses are minimal.

There Will Be No Hot Spots

The task may be heated uniformly when using electric induction heating since the heat can be generated within the workpiece.

Intuitive Handling

Immersion Heater can be turned on instantly or off at a predetermined time, with or without a cooling period for the heating circuit. Controls for automatic switching are a feature of electric heating systems.

Conclusion

In most cases, the heater offered by Shiva Products the leading Electric Heater manufacturer in India is the most cost-effective, efficient, and dependable choice. With our extensive knowledge of heaters and our ability to assist you in locating and installing the ideal heating solution for your home or business, it's no surprise that we've become one of the industry's foremost manufacturers. Customer input is used in developing our high-quality heater, allowing us to cater to any requirements.

Infrared heater: A new technological innovation

Warming is a prerequisite during the harsh winter climate and climate change has exacerbated its severity leading to prolonged winters and chilly climates. Efforts are being made by governments, NGOs, and persons at all levels for the mitigation of environmental threats and sustainable development.

Various environment-friendly technological innovations are being made by scientists all around the world. One such innovation is the they which are energy-efficient, durable. They operate on the wavelengths of energy from 780 mm to 1 mm. The main features of these heaters are that they reduce the time lag between off and on as they are capable of getting hot and cold rapidly.  

Infrared heater suppliers in India seek to provide this effective technology to consumers in India for both domestic and industrial use. These heaters are energy-efficient, capable of reducing your power usage and result in monetary benefits at the individual level, economics of scale benefits at the industrial level, and environmental benefits that cannot be monetized at the world level to all the people of the world.

Some salient features of infrared heater are:

• Eco-friendly

• Operate on the infrared wavelength of the electromagnetic spectrum

• Do not cause any harm to life 

• Safe option as the cooling and heating time is very less.

• The energy use efficiency avoiding unnecessary wastage.

• Lower maintenance cost

• 100% customer satisfaction.

Being a recent innovation has been very famous among the customers for the varied advantages as cited above.

If anyone is looking for Infrared heater that are too durable and of the best quality, the only one-stop he should be at is Shiva Products. As a leading heating element manufacturer in the country can provide you with the best-infrared heaters in town that too at affordable prices with safety checks and warranty in place.

We strive to provide the highest standards of service as we lay emphasis on trust before business as it is the trust that is our currency and the life breath of our endeavors at securing the top positions in the field. You get in touch with us so that we can satisfy you with our services and our one of the best and long-lasting products such as Industrial Heater, Electric Heater, Immersion Heater, etc. We assure you that you won't be disappointed at all as you are at the right stop.